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CLASSIFICATION AND REACTIVITY OF SECONDARY …

2 1 Classification and Reactivity of Secondary Aluminum Production Waste 2 Navid H. Jafari1, Timothy D. Stark2 and Ralph Roper3 3 4 ABSTRACT: Secondary aluminum production wastes (APW) are produced during the melting 5 of aluminum scrap and dross. They are frequently disposed in dry form at Subtitle D non-6 hazardous waste landfills, where they can react adversely with liquids.

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(PDF) Experimental simulations of primary slag formation ...

Primary slag formation of the blast furnace ferrous burden was experimentally simulated using synthetic MgO-Al2O3-CaO-SiO2 slags with FeO, Na2O, or FeS additions.

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Effect of secondary copper slag as cementitious material ...

Two secondary slag types from a plant in Belgium were utilized as SCM and were classified as a quickly cooled granulated copper slag (QCS) and a slowly cooled broken copper slag (SCS). Both materials were ground intensively using a planetary ball mill.

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Steel - Secondary steelmaking | Britannica.com

Steel - Secondary steelmaking: An open-topped cylindrical container made of heavy steel plates and lined with refractory, the ladle is used for holding and transporting liquid steel. Here all secondary metallurgical work takes place, including deslagging and reslagging, electrical heating, chemical heating or cooling with scrap, powder injection or wire feeding, and stirring with gas or with ...

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How to prevent sand casting defect: slag hole - Iron foundry

Preventive measures of secondary slag 1. Control the residual amount of magnesium in liquid iron strictly, (general the mass fraction is 0.035% ~ 0.055%, if the wall is thin, it should be controlled at minimum; or it should be controlled at maximum.)

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Primary Phases and Natural Weathering of Smelting Slag at ...

The nature of secondary phases in slag dumps has been reported in previous studies [9,10,11]. The presence of secondary phases reflects reactions between the slag and water/atmosphere. The presence of secondary phases reflects reactions between the slag and water/atmosphere.

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Analysis of secondary refining slag parameters with focus ...

Secondary refining slag samples with different chemical compositions (45-54 % CaO, 7-13 % Al2O3, 20-29 % SiO2, 9-16 % MgO, 0-5 % CaF2) were investigated to verify the influence of their effective viscosity on inclusion cleanliness of DIN 38MnS6 in a steelmaking plant.

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Salt slags the challenges of reprocessing aluminium ...

25th Secondary Aluminium Conference –Warsaw, Poland 2017 •The major types of processing are as follows. –The Salt Process.Most stable process, Maximizes the Al recovery, generates more salt slag waste. –The Low Salt process.Stable process, does not

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AP-42, CH 12.11: Secondary Lead Processing, updated tables ...

charge is recovered as slag, with about 60 percent of this being a sulfurous slag called matte. Roughly ... Estimated from sweating furnace emissions from nonlead secondary nonferrous processing industries. d References 3,5. Based on assumption that uncontrolled reverberatory furnace flue …

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Aluminium salt slag characterization and utilization--a ...

 · Aluminium salt slag (also known as aluminium salt cake), which is produced by the secondary aluminium industry, is formed during aluminium scrap/dross melting and contains 15-30% aluminium oxide, 30-55% sodium chloride, 15-30% potassium chloride, 5-7% metallic aluminium and impurities (carbides, nitrides, sulphides and phosphides).

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How to prevent slag hole problem during casting-china ...

It can help reduce the temperature of hot metal surface, and effectively reduce the "secondary slag hole. Slag hole will reduce the effective load range, resulting in stress concentration around the hole and reduce casting fatigue resistance and impact resistance.

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PRODUCTS: Euroslag

Steel making slag (also: steel slag) is produced during the conversion of hot metal to crude steel in a basic oxygen furnace or during the melting of scrap in an electric arc furnace. If the crude steel undergoes further secondary steelmaking processes, different kinds of secondary …

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Raw steel to Technical Leaflet No. 3 Secondary metallurgy ...

secondary metallurgy EAF slag building material, not suitable as fertiliser Fertiliser type Blast Furnace slag lime Converter lime Humid Converter lime Humid Converter lime Ladle slag BOF-slag Blast Furnace slag Steel Raw steel Lime (Dolomite) Secondary metallurgy. Technical Leaflet No. 3 Slag Type Mineral composition Blast Furnace Slag ...

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CHARACTERIZATION AND MODIFICATION OF THE …

An iron silicate (fayalite) based slag is formed in the secondary copper smelting process. This slag contains substantial amount of ZnO, CaO and Al 2 O 3 and minor components such as Na 2 O, PbO, MgO and Cr 2 O 3. This slag is of great importance to

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secondary slag

secondary slag - manolopouloseu. Smelting - Wikipedia Steel slag, a by-product of steel making, is produced during the separation of the molten steel from impurities in steel-making furnac. Get More Info; 030308 Secondary zinc production - European,

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EVALUATION OF LADLE SLAG AS A POTENTIAL MATERIAL …

An important step in secondary metallurgy of stainless steel is ladle metallurgy. Ladle slag is a by-product of ladle refining, typically specific for each steelmaking plant.

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Lead smelting - Wikipedia

The lead slag stream, containing most of the 'fluxing' elements added to the sintering machine (predominantly silica, limestone, iron and zinc) can either be discarded or further processed to recover the contained zinc. ... Secondary lead processing

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Nonferrous Slags - Material Description - User Guidelines ...

Granulated nickel slag is essentially an angular, black, glassy slag "sand" with most particles in the size range of minus 2 mm (No. 10 sieve) to plus 0.150 mm (No. 100 sieve). (15) It is more porous, with lower specific gravity and higher absorption, than air-cooled nickel slag.

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Slag corrosion of MgO–C refractories during secondary ...

The present work focuses on examining the interaction between the slag compositions used in secondary steel making and the MgO–C refractory and was accomplished by combining the thermodynamic simulations of the reactions between slag and the refractory, and laboratory experiments on the kinetics of refractory dissolution.

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Evaluation of Secondary Steelmaking Slags and Their ...

In both slag series, the secondary steel refining process was the same, including the calcium treatment. Table III summarizes the average chemical composition of the special steel used in this work (DIN 38MnS6 modified).

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Optimization of Steel Production: Ladle Furnace Slag and ...

i Abstract A slag optimization model is the first objective of this thesis. The importance of slag has been very well understood by the steelmaking industry to produce cost effective, quality

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Characterization of Ladle Furnace Slag from Carbon Steel ...

A promising type of steel slag for applications is the ladle furnace (LF) slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF) or ...

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Aluminum Salt Slag Recycling Solutions from Ultromex

Salt slag is a waste material generated by secondary aluminium processing (the recycling and smelting of new aluminium from scrap, aluminium dross and other wastes). Due to the nature of the contaminants it contains, salt slag (or salt cake as it sometimes known) is classed as a hazardous waste in most countries and banned from landfill.

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Synthetic Slag for Secondary Steelmaking | ispatguru.com

Slag regime in secondary steelmaking significantly influences the final quality of the produced steel, particularly with respect to the achieved desulphurization of steel. One of the possibilities for influencing the slag regime is the application of synthetic slags to the ladle slag, formed from slag-making additions during the liquid steel ...

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POSSIBILITY OF SECONDARY LEAD SLAG STABILIZATION IN ...

Knežević et al- Possibility of secondary lead slag stabilization in concrete... 197 under careful control of the conditions, so only a limited amount of slags can replace siliceous sand, if the troubles caused by the interactions of lead with cement

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OPTIMISATION OF THE SLAG MODE IN THE LADLE DURING …

The process of forming ladle slag within secondary metallurgy depends on the quantity of the used slag-making agents (CaO and the fluxing agents based on Al 2O 3), the method of steel deoxidation, the intensity of stirring, the corrosion (wear) of the ladle

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Steelmaking - Wikipedia

Modern steelmaking processes can be divided into two categories: Primary and Secondary steelmaking. ... magnesium oxide—that line the vessel to withstand the high temperature and corrosive nature of the molten metal and slag in the vessel.

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AP-42, CH 12.9: Secondary Copper Smelting

removed as slag. Then, by reducing the furnace atmosphere, cuprous oxide (CuO) is converted to ... The principal pollutant emitted from secondary copper smelting activities is particulate matter. As is characteristic of secondary metallurgical industries, pyrometallurgical processes used to separate

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Lead: Secondary Lead Smelter eTool - Definitions

Raw materials used in secondary lead smelting include scrap automobile batteries, wheel balance weights, pipe, solder, drosses, and lead sheathing. Slag - A product resulting from the interaction of flux and impurities in the refining and smelting of metals.

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Primary and Secondary Smelting Operations - EnviroBlend

Like primary lead smelting, the processing of secondary lead can also produce lead dust and toxic slag. If smelting plants and equipment are not properly constructed to minimize the release of pollutants, lead toxins can often enter the surrounding environment and contaminate soil, water, and food.

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